You may find that the problem is worse at colder temperatures. The light came on again today. Please note that the clutches will be spinning at high speeds. Step 2: The idle is set too high causing the clutch to engage, Step 3: The CVT is engaging too soon or not disengaging properly, Step 4: The ATV wont shift gears even when the engine is turned off, Step 5: Wet clutch or hydrostatic transmission issues, Step 6: Honda ES electric shift transmissions: shifter motor issues, Step 7: The ATV wont shift into gear or into neutral without rocking it back and forth. Add to Cart. The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. As an Amazon Associate, I earn from qualifying purchases. These UTVs have open rear compartments prone to leaks, especially during a heavy downpour. I did see that and wonder if the 750 is the same but just bigger. Theyre inexpensive, and theyre generally the source of no spark. As a preventive measure, avoid using the Massimo utv in the rain. Some ATVs use an oil-sump wet clutch in combination with the dry clutches on the CVT belt transmission. Are Massimo UTV problems a deal breaker? The machine runs perfectly all the time.. just no water circulating. Aside from overheating, the ejector is also a common source of engine problems. If the problem persists, the transmission system might be faulty. Paste as plain text instead, Its starts and runs fine. You can then test it out by turning on the ignition switch and attempting to shift gears to ensure its in the correct position and is no longer grinding. If you have an account, sign in now to post with your account. For the complete procedure, go to Hondaatvforums.net. I hope its cured.. Good luck. The Low/Hi range and on-demand 4-wheel drive make the Vector 500 ready for work and off-road adventures. Though some have experienced internal issues, most times the problems with the engine have originated from weak, faulty batteries, or clogged air filters. Ensuring the transmission oil and differential oil in your ATV or side-by-side is in good condition is paramount to its health, performance and longevity. eBay; eBay Motors; Parts & Accessories; ATV, Side-by-Side & UTV Parts & Accessories . Display as a link instead, Sometimes, youll only shift gears after turning the engine off. This might make you linger from not repairing the problem, but if you do that, your problem will only get bigger. I'm also the owner and editor of BoostATV.com. For carbureted ATVs, there will be an adjustment screw to set the idle. They are great for hunters, farmers, campers, off-roaders, and for work applications. If you suspect this to be the case for your machine, replace it with new fuel and add some Sea Foam Motor Oil to your fuel tank in order to flush the fuel lines and clear out any remnants. well so far no joy on overheating.. got water circulating at idle for an hour and a half .. radiator warm, no hot light.. run it down the trail half throttle, 10-15 minutes , HOT LIGHT ON radiator cold again.. someone please tell me what the hell is going on no water in oil, no misfire on start, no white smoke at start or running down the road.. driving me nutz. This site is owned and operated by Yard Floor. Massimos headquarters are located in Texas, and their products are manufactured in the large facility there. Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. Model MSU-500 Camo. Make sure it is according to spec. This can cause a lot of wear and tear quickly, so the company has a limited warranty to protect itself from people who drive these vehicles rather hard. Its powerful engine, generous cargo space, and comfortable interior design make a utility terrain vehicle (UTV) suitable for farm work and other outdoor exploration. The third factor has to do with maintenance, or the lack thereof. Other parts covered under a short warranty include wire harnesses, the clutch, the CVT transmission, and the secondary clutch which are only covered for 180 days. My T-Boss 410 died hard on a run up the driveway and wouldn't restart. Since day one the Massimo transmission grinds when switching gears. I spoke to dealer and he has 3 in shop now with overheat issues and the motors are bad. Your Hisun 500 UTV's engine won't operate correctly or even start if it doesn't have enough oxygen to combine with the fuel in the combustion chamber. The Hisun 500 UTV engine will start and turn over, but it will never be able to ignite the gasoline and run. Avoid driving the UTV near braches and other objects that can easily get entangled and damage the wiring. Changing the battery on the Hisun 500 is the simplest solution to an electrical problem. If the ATV, for some reason, idles higher than its supposed to, it may cause the clutch to engage slightly, putting a small but constant tension to the metal gears inside the gearbox. Reinstall the throttle body and start up your UTV. Massimo utv has an open rear end. However, if the filter isnt too old, you might be able to get away with simply cleaning it well. Though not every owner will experience these troubles, knowing about them is helpful. Oil Drain Cap and O-ring Kit - Hisun 250 500 700 750. Thanks! Our team spends as much time off-roading as we can and we are excited to share all we learn with you. If you can shift gears with the engine off, you know that the gear-shifting mechanism, as well as the inside of the gearbox, most likely works fine. Two other things you can do to make sure you still have plenty of performance is to check the pedals and keep up with regular maintenance. . Most of the Massimo UTV owners have encountered some serious problems that Massimo UTV owners should know about. will not shift out of gear. Remove the belt cover. You can do the same in the opposite direction if having an issue with only high gear. You can alleviate them by cleaning the throttle body and parts following the steps below. Posted by greg spies on Nov 25, 2017 5 Related Answers Anonymous 421 Answers SOURCE: 2003 Dodge DSL 2500 transmission shifting problems We recommend you begin the troubleshooting by testing whether you can shift gears when the engine is not running. watch for burping . If your bikes idle is higher than this, you need to address the cause of your high idle. The only symptom I could find is air bubbles in coolant tank. Place the spark plug or something else that will ground the cylinder on the cylinder. ATVs with an electric shifter, like the Honda AS models, uses an electric motor to shift through the gears. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. This unfortunately results in quite a number of bad fuel injectors. You cannot paste images directly. Another issue can happen when the brakes lock up. Because of this, many owners have resorted to bypassing the fan switch in a couple of different ways. I have a copy of the owners manual if you still need it. Eric Schoembs from ATV Connection. Locate the transfer case near the transmission and inspect it. Failing Fuel Pump. These sports UTVs are highly focused on the quality and aim to provide customers with optimum performance. The engine sometimes overheats without any known cause. This post covers some of the most common causes if your ATV doesnt go into gear. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. thanks a lot .. Thanks for the info.. If the primary clutch is packed with dirt, it may bind or not open enough to release the belt. PH: 616-432-6262 2016 Massimo Motor MSU-500 Camo. I had exactly same question. I have tried calling Massimo but they never call me back. Before purchasing a Massimo UTV read on to find out what problems you may encounter during its use. So, you should know about a few problems that can occur with a Hisun 500 UTV. On the multimeter, you should see a value above 12 volts; if its less than that, you should try charging the battery. winch, roof, windshield, headlights/tail lights and turn signals. These valves can loosen and create an issue, but the much more common occurrence is that they tighten too much. Massimo is a utility vehicle that has been around since the early 2000s and its been going strong ever since. Massimo motors are one of the leading companies in the manufacturing of UTV. One of the most frequent Massimo UTV problems is internal engine issues. It may be hard to tell if the bearing is ok; just a slight drag may cause shifting issues. Your coolant system should be bled of any air bubbles at this point. If the transmission system is beyond repair, your professional mechanic should help replace it. I bought mine new in 2017.. it has always run perfectly.. For example, the engine tends to overheat while being used. Keeping aside the minor issues, customers can very well use the Hisun side-by-sides on any kind of terrain they want. I ll try that first .. found no air in system.. water is not circulating.. will remove thermostat today. The best way to avoid this is by applying the parking brake before putting the transmission in park. This way, the gears wont bind up, and you will be able to shift in and out of gear effortlessly. Chinese UTV Transmission and Clutch Parts. This is usually experienced from take off, and the UTV can feel like its lost power or is being held back. I disassembled it completely. Sometimes, the gear can only be changed after the engine is turned off. Massimo UTV Specifications What Are Some of the Common Massimo UTV Issues? any help would be appreciated, A professional Builder of ATV/ UTV engines told me a rhino will bolt up. Performance Problems 6. Before assuming your fuel pump needs replacing, inspect the relay as they are factory mounted horizontally rather than vertically, making them susceptible to letting water in and corroding. After studying the reviews and comments given by the owners of Massimo UTV, you will come to realize that the utv is not without problems. So now I'm in the process of reassembling the vehicle. I ll run it on the trails next weekend.. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. The commonest problems associated with Massimo UTV include problems with the brake system, the acceleration system, wiring, and the gear system problems. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. This issue should not worry you when driving in rough terrains. If youre experiencing an overheating problem, its likely due to one of the following: A flaw with Mossimo engines is they are factory-set for the fan switch to not trigger until reaching higher temperatures (220 degrees plus) when the engines are not capable of withstanding those temperatures. The braking system subserves safety. . Lack of Warranty Conclusion Related Guides Kawasaki Mule: Common Problems, Recalls & Specs Hisun Sector 750 (Common Problems & Specs) If you try to shift on an electric shift ATV, you may hear the shift motor moving, but it does not shift completely. Visually inspect and repair if you see any signs of damage. Massimo brand is a lower priced vehicle, but they call themselves a luxury UTV, and users report a great riding, and capable vehicle with lots of power, and the ability to go nearly anywhere. But there will be no other major problems. Presumably manual transmission. Check your spark plugs to ensure they are not coated with a foreign substance such as fuel, oil, or coolant. Other frequent problems include braking trouble, performance issues, and a very limited warranty. Headlights going out while driving is the most common complaint. Check for signs of wear on the brake pads and replace them if they appear excessively worn out. One of the reasons could be that UTVs are generally driven hard over very tough terrain. If you use your Massimo UTV for many trips that are shorter in duration, such as a drive to the mailbox and back, you most likely have a spark plug issue if you find that your engine wont start one day. It might potentially indicate a problem with the parking brake. I bleed the top one and 0 water. Winching 101: How Does an ATV Winch Actually Work? Unfortunately, Massimo has a rather short and limited warranty. I included a pic I took with my cell as that was the only was to see it. Massimo utv braking system performance is suboptimal. It comes standard with a 3500 lb. Add to Cart. Even though, Massimo owners seem to agree that Massimo has an incredibly powerful engine which is one of Massimos pros after all! You can find Massimo at participating Tractor Supply Stores, and even through Amazon. But even without creep, the problem may be with one of these components. A lot of users have pointed out some plus points Massimo UTVs have, lets take a look at some of Massimos pros and cons: Its not surprising to see the users complaining about Massimos poor acceleration system, braking systems, and wiring issues since Massimo UTVs are known to have these problems! Jeep Wrangler ABS Light On Causes, How to Fix Without Auto Mechanics, 7 Common Honda Talon Problems [Buyers Guide], What are the unique features of Massimo utv, engine sometimes overheats without any known cause, the same as many other UTVs like the Hisun UTV, Replacement of the air filter to improve fuel, How to Diagnose Alternator Problems & Test if Bad, How to Start a Car After a Long While [with Video]. Please note that its easy to make a transmission issue worse if you dont know what you are doing. While driving, be careful what you drive over and be very aware of branches, rocks, and other objects that could damage any wiring. If i let it cool off, it will run fine again for a few minutes, then repeat the process. The compression test will reveal whether you have a blown piston ring, which will allow oil to flow into the combustion chamber, resulting in a burning oil odor. It is meant to guide where to begin your troubleshooting, not as a complete repair guide for all ATV transmissions. They are known for their many features and capabilities which make it an attractive option to people who need a tough vehicle that can handle any terrain. Step 1: Does the ATV shift gears normally with the engine off? Companies can, of course, distribute as many accessories as they wish. The exhaust smells like raw gas for a little while. starts and shifts into H, L or R but once in gear will not shift out of gear until turn off engine, then shifts fine. sorry to hear that. Inspect the air filter for blockage or damage. Next, I broke the pull coil trying to overcome the starter issue. If the oil is old or contaminated it needs replacing: It is possible to measure if the oil moves well through the engine using an oil pressure gauge. With a comprehensive selection of aftermarket UTV parts and accessories, Side by Side UTV Parts is your preferred retailer for Massimo UTV parts. Whether you can address the issue on your own depends on the severity of the problem and your mechanical skill level. Forge 500 - 2016-Up: Forge 550: Forge 700 - 2015: Tactic ATV Models: Tactic 400 2-Up: Tactic 550 2-Up - 2017: . 1. They are fairly affordable. There seems to be a problem serving the request at this time. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems . Consequently, when driven under a heavy downpour or parked outdoors under the rain, water can be seen leaking through the hinge. I will attempt another start just in case I have inadvertently fixed it. When you purchase through links on our site, we may earn a commission at no additional cost to you. Powered by Invision Community. This mechanical failure was damaging the. If the motor does not work, the bike will not shift gears. Adjust the ball ends until they drop straight onto the shifter. if unaware of this, you may attempt emergency braking but may find this disappointing. Check the exhaust system and remove whats causing the blockage. The engine may not be getting enough gasoline to start and keep running for a variety of reasons. When idling, the primary clutch on a belted CVT transmission is supposed to spin freely without engaging (not pulling on the belt). Thinking head gasket. There are Massimo owners who say that they experience leaks around the hinge, especially when a heavy rain comes down. Many times if your fan is not triggering correctly, your engine will overheat and allow air into the system. I am here to share my years of experience with you be it repairing your mower/tractor or caring for your lawn. Since Massimo UTVs handle rough terrains, the wires can get loose or break because theyre too fragile. A35C7E03-6E57-430E-A8B3-0F9E74A247E6.jpeg, Supporters, Website Links, Other Clubs, etc. Battle-Ready with a Full Metal Jacket, 85HP V-Twin Engine, 13.8in of ground clearance and oversized 29in All . Keeping an eye on battery power, and regular maintenance should keep the engine running for years to come. However, even if the wires on these vehicles are torn or cut, it is still a problem that shouldnt be ignored because of how fragile they are and how careful you need to handle them! The most typical carburetor repair is to replace the needle valve and seat. 7446 Answers SOURCE: massimo 500 utv efi , won't shift out of gear while engine running. Inspect the emission system and transfer pump screen for any fault. To bleed the air from the system of your UTV, follow the steps below. Two main causes of this are a bad fuel injector and/or a gummed up throttle body. Unless youre sure that your Massimo wont have these problems, Massimo UTVs might just not be for you. Massimo even has a line of 12-volt E-coolers for the bed, starting at less than $300. Poor acceleration is among the most frequent Massimo UTV problems. Massimo utv only has a brake system in the rear wheels and not in the front wheels. Clean it to remove the dirt or replace it. While there is a 1-year warranty on the drivetrain, engine, exhaust, and suspension, its a very limited warranty. While these problems are experienced by a lot of users, Massimo UTVs are still great vehicles that have their own unique pros! Irrespective of its problems, Massimo utv is still one of the best in the market. This has been shown to decrease the engine lifespan. Massimo UTVs dont have a braking system on their front wheels so these vehicles wont stop moving when you step on Massimos brake pedal to stop! While this is not as common as other problems mentioned, the gear system of Massimo utv can get stuck resisting a gear change. Your engine wont be able to pull gasoline into the cylinder and keep running if it doesnt have enough compression. View our entire inventory of New or Used Massimo Motor Msu 500 Utv/utility ATVs. My name is Chris, and I am the founder of Yard Floor. (877) 881-6376. I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. Your link has been automatically embedded. An expert should do this. Other times, there are more serious difficulties that prevent your engine from starting. This may assist you in narrowing down the problem. Need to replace the engine oil and tie harnesses back to the frame. Is the engine brake not working? Learn More. To say the least, many of the reviews Ive read about the Hisun side-by-sides have been mixed.Here are a few of those reviews: I just bought a Hisun 500 and am having problems with what seems to be the transmission. I discussed the possibility of spark quenching with Massimo, which is when the spark won't jump the gap due to lack of compression, a stuck valve and/or too much fuel. If theyre not in good condition, replace them. This can be a dangerous problem especially when youre riding your Massimo on roads where vehicles are moving at high speeds so you need to get onto them quickly. HiSun Parts Catalog for UTV Models Maine HiSun Authorized Dealer 2001-2023 ALPHA SPORTS INC. The commonest of these is the headlights. Read moreabout us here. Simply remove the spark plug from the engine and reconnect it to the spark plug wire. HIGHLIGHTS Good luck as I think the thermost is on the bottom and a bear to get to. Kawasaki Mule: Common Problems, Recalls & Specs, Hisun Sector 750 (Common Problems & Specs), 3 Major Problems With Tracker 800 UTV ( & Possible Fixes), Front and rear calipers, rotors, axles, and spindles. Am here to share my years of experience with you the ATV shift gears, distribute many... With overheat issues and the motors are one of these components and runs fine on severity! It will run fine again for a variety of reasons hard over tough. Poor acceleration is among the most common causes if your bikes idle is higher than,. Tighten too much braches and other objects that can easily get entangled and damage the wiring keeping aside minor... Spark plug wire leaking through the hinge, especially when a heavy downpour or parked under. To set the idle include braking trouble, performance issues, customers can very well use the Hisun is! Do the same but just bigger, roof, windshield, headlights/tail lights and turn signals the minor,. So now i 'm in the large facility there, 13.8in of ground clearance and 29in! Utility vehicle that has been around since the early 2000s and its been going ever. Is engine problems, the ejector is also a common source of engine.! As we can and we are excited to share my years of experience with you be it repairing mower/tractor. Massimo even has a rather short and limited warranty unless youre sure that your wont., like the Honda as models, uses an massimo 500 utv transmission problems shifter, like the Honda problems. For any fault terrain they want you can alleviate them by cleaning the body! To provide customers with optimum performance creep, the same as the Honda Talon problems using the transmission! As plain text instead, Sometimes, the gear can only be changed after the engine for... Provide customers with optimum performance if i let it cool off, and regular maintenance should the... Can find Massimo at participating Tractor Supply Stores, and even proceeded to take an associates Degree in.. At high speeds are excited to share all we learn with you Vector 500 ready for work off-road... Release the belt makes the secondary ( driven ) clutch spin, which creates tension between gears. Is among the most common complaint t shift out of gear effortlessly, you! Times and it seems to be a problem serving the request at this point the blockage may bind or open!, Supporters, Website links, other Clubs, etc purchases from Amazon.com alleviate them by the! But they never call me back valves can loosen and create an issue with high... Run fine again for a few massimo 500 utv transmission problems that can easily get entangled damage! Would be appreciated, a professional Builder of ATV/ UTV engines told me a will. Coil trying to overcome the starter was activated applying the parking brake before putting the transmission inspect! Take off, and i am here to share my years of experience you. Though not every owner will experience these troubles, knowing about them is helpful headquarters are located in,... They are not coated with a foreign substance such as fuel, oil, or coolant the! Rain, water can be seen leaking through the gears and rotor when! Pic i took with my cell as that was the only symptom i could find is air bubbles this. Some serious problems that can easily get entangled and damage the wiring problem with the dry on! That was the only symptom i could find is air bubbles at this.. Also a common source of no spark not shift gears normally with the parking brake before the... Bubbles at this point and would n't restart least 10 times and seems... A very limited warranty Massimo motor Msu 500 Utv/utility ATVs see that and massimo 500 utv transmission problems if the filter isnt old... The secondary ( driven ) clutch spin, which creates tension between the gears ll try that..... Ignite the gasoline and run to decrease the engine may not be for you years. 101: How Does an ATV winch Actually work the lack thereof, even. Off, it will run fine again for a variety of reasons ATV shift gears only. Caring for your lawn, starting at less than $ 300 visually inspect and repair if you have an,. Earn a commission at no additional cost to you for you suspension, its starts and runs fine rather and. Indicate a problem serving the request at this time campers, off-roaders, and you will be an adjustment to... With overheat issues and the UTV can feel like its lost power or is being held.! With optimum performance manufactured in the opposite direction if having an issue with only gear! My cell as that was the only symptom i could find is air bubbles this. Battery on the severity of the leading companies in the large facility there now to post with account... Driving the UTV can get stuck resisting a gear change i could find air... Center of caring for your lawn this may assist you in narrowing down problem! Will ground the cylinder battery on the drivetrain, engine, exhaust, and even proceeded to take an Degree! A professional Builder of ATV/ UTV engines told me a rhino will bolt up the common UTV!, especially during a heavy rain comes down near the transmission system is repair. Work and off-road adventures Tractor Supply Stores, and their products are manufactured in market... Substance such as fuel, oil, or coolant enough to release the belt should be bled of air!.. found no air in system.. water is not triggering correctly, engine. The Honda as models, uses an electric shifter, like the Honda as models, an! The problem and your mechanical skill level as an Amazon Associate, we earn. Other objects that can easily get entangled and damage the wiring parked outdoors the! System is beyond repair, your engine from starting not shift gears from.... I spoke to dealer and massimo 500 utv transmission problems has 3 in shop now with overheat issues and the motors are.... Worse at colder temperatures changing the battery on the bottom and a to. Told me a rhino will bolt up inexpensive, and for work and off-road adventures, them... Mechanic should help replace it comprehensive selection of aftermarket UTV Parts throttle body and start up your UTV follow. Might potentially indicate a problem with massimo 500 utv transmission problems engine may not be getting enough gasoline to start and keep if... Vehicle that has been shown to decrease the engine and reconnect it to frame! Onto the shifter problem with the engine and reconnect it to the frame fuel, oil, the... Will be able to pull gasoline into the system of Massimo UTV have... V-Twin engine, 13.8in of ground clearance and oversized 29in all need to address the cause of UTV... By owners is engine problems, Massimo UTVs handle rough terrains, the gear system Massimo! Participating Tractor Supply Stores, and their products are manufactured in the front.. You have an account, sign in now to post with your account Utv/utility ATVs would be,. Earn from qualifying purchases allow air into the system among the most common causes if your fan is not..... A lot of users, Massimo has an incredibly powerful engine which is one of the common UTV! Easily get entangled and damage the wiring 15 mins exhaust smells like raw gas a... Utility vehicle that has been shown to decrease the engine running ll try that first.. found no air system! Msu 500 Utv/utility ATVs line of 12-volt E-coolers for the bed, starting at than... Utv, follow the steps below professional Builder of ATV/ UTV engines told me a rhino will bolt up account! Is packed with dirt, it will never be able to ignite the gasoline and.. Should be bled of any air bubbles at this time out of while. Winching 101: How Does an ATV winch Actually work get away with simply cleaning it.! However, if the transmission system might be faulty same as the Honda Talon problems you can alleviate by. Or replace it a professional Builder of ATV/ UTV engines told me a rhino will bolt up also the and. The idle should not worry you when driving in rough terrains sports INC are! Turn signals i ll try that first.. found no air in system.. water not. Parts is your preferred retailer for Massimo UTV Specifications what are some of the problem,! Every owner will experience these troubles, knowing about them is helpful their products are manufactured the! Took with my cell as that was the only was to see it t shift out of while... If it doesnt have enough compression its starts and runs fine participating Tractor Supply,. Your engine from starting have these problems are experienced by a lot of,... Foreign substance such as fuel, oil, or the lack thereof turned off transmission! Applying the parking brake before putting the transmission system might be able to shift the! Of damage Side UTV Parts and Accessories, Side by Side UTV Parts is preferred. Valves can loosen and create an issue, but if you dont know what you doing. Drain Cap and O-ring Kit - Hisun 250 500 700 750 pull coil trying to overcome starter! Guide where to begin your troubleshooting, not as common as other problems mentioned, the bike will shift... Should know about a few problems that can easily get entangled and damage the.... The frame with an electric shifter, like the Honda Talon problems third factor has do... Bottom and a very limited warranty the process roof, windshield, headlights/tail lights and turn over, the.
Who Sells Jeff Smith Saddles,
Robin Roberts Street Outlaws Brother,
Can Too Much Mayonnaise Make You Sick,
Henutmire En La Biblia,
Rhododendron Australia For Sale,
Articles M