guides, Check cars for recalls, common issues & maintenance I popped the hood to look at the belt and found that the belt was hanging onto the tensioner pulley by about two ribs. odyclub.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Good point it could break while im trying to change it. However, the baby book in soft file will be furthermore easy to entre every time. www.rockauto.com, Cadillac, 2006, DTS - belt drive; the 3-rib belt and 3-rib pulley. 97 LX450, supercharged, 187k, 315 Cooper Discoverers OME 851/860's Bump It Offroad Sliders, ARB winch front bumper, 4x4 Labs rear bumper, [/FONT]Aisin Hubs, [FONT="] Wild Yotes J-Moose rack, Camping Lab RTT . This is the side of the belt towards the engine, not towards the AC belt, right? I talked to the dealer and they couldn't help me. I am wondering if the assembly needs to tilt to be removed. Having not had a chance to get out to my car to actually look at it, assuming that this is indeed the one attached to the OFH, that means it's the tensioner depicted on the right side of this diagram correct? You will have to have the injection system checked to see if the injectors are being opened by the computer. I'm getting good at it now. Disconnect the negative battery cable from the car battery to cut power to the engine. I even pulled the pulley out, but still cannot access. I will be buying new tensioner (fluid leaks cuz rubber boot is damaged) and new bolt. They are going to try and dislodge it tomorrow. If you get it half way off and it gets stuck, perhaps you can hack saw the bolt from behind the tensioner and remove the remaining piece with pliers. Category . I pulled my wifes car out of the garage this weekend and noticed a whiring noise. It was afraid it kept going but torque wrench seemed to be working well and wanted to make sure I had them on tight to spec. $14)Tools needed are a drill, Dewalt 90 degree attachment(because of its low profile), hex bottom drill bits(to get the best grip), and Speedout Screw removers. Content on 8thcivic.com is generated by its users. They changed the bolt design and the belt routing for the 07 and later model Civics. I now need to replace the jockey wheels as you can see from the image. E46 Fanatics Forum is an independent BMW enthusiast website owned and operated by VerticalScope, Inc. I guess I am lucky for it to last that long. If not, a heli-coil is inserted to effect the repair. The tensioner pulley looks like an idler pulley, only with an adjusting bolt protruding out about 2 inches from just behind the pulley. I took it to the dealer and they were going to charge me $150 to see if it was broken, and then refund me the money when they fix it. The pully and bol. Our certified mechanics come to you Backed by 12-month, 12,000-mile guaranteeFair and transparent pricing. This sounds like it could be a couple different issues: warped brake rotors (https://www.yourmechanic.com/services/brake-rotor-disc-replacement) or worn bushings (https://www.yourmechanic.com/services/stabilizer-bar-bushings-replacement) in the suspension. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. This could be easier if you had somebody assisting you. To loosen an AI tensioner, such as an alternator, loosen the main mounting bolt, usually on the engine, and the locking bolt, usually on a bracket or arm. Set the cable aside where it cannot make contact with anything metal. You can put the socket in the vise, place bolt head on socket and turn the tensioner. If carefully drilled out (on center), the internal female threads can generally be saved or restored. Content on odyclub.com is generated by its users. Could there be any other probable cause? Can I have some of dat sammich in your passenger seat? And the bolt broke off again. Can you help me determine the health of the timing belt? After a quick online search, I realized many people have experienced the same thing and even read stories of tensioner pulleys falling off running cars. Adjust the power steering pump drive belt to obtain 6-9 mm (0.24-0.35 in) deflection. I would start pulling parts to assess the damage. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Misfires on one side of the engine like Hi there. On the accessory belt path as someone mentioned? The Fora platform includes forum software by XenForo. Youre over thinking this. Something must have hit the pulley hard. Continuing to pull pieces and discover that the plastic vent that connects to the alternator had been worn through. Yes that is the housing unit. I'd look carefully for additional damage. yeah i'm pretty sure thats the oil filter housing. Torque wrench. I show you how to use water to identify what type of squeak problem you have and then how to find the problem. Well, one of my fears was realized today. ______________________________________________, 2005 330i manual transmission performance package. The pulley is Meyle so figured decent quality. I did not disconnect the battery and I clamped the welders energy return to the bottom side of the transmission.Using a flux welder I was able to remove the broken bolt on 2nd attempt.The welder came from Harbor Freight using a coupon I found on their websiteI ended up using a full belt tensioner replacement kit from a Honda Dealership at a cost of $250 about.There is the possibility to find a Titanium bolt for $35 on the internet.The local hardware store had the same bolt of an 8.8 grade but I did not use because the original bolt has a grade of around 11 and there is around 50 pounds of torque on this bolt, also the original bolt has a wide head.The Tractor supply store did not stock this bolt. My timing belt (undercover) = no damage, but not certain the trauma of above damage/break did cause the timing belt to skip. Update #3. . Then, push the alternator toward the other pulleys, loosening the belt. Any more or any less it will break or loosen and come out. If it were my car I would gently pry in the back side of the tensioner with a pry bar. Clicking this will make more experts see the question and we will remind you when it gets answered. The belt that runs the alternator, AC compressor, power steering pump 2010 Honda Odyssey EX-L; 150,000 miles; VCM is Muzzled (original VCMuzzler). I had went to the dealer to buy bolts but they only had . Let me know if you find solution, as this is driving me crazy and my wife wont even drive the car after I fix it, lol. It is also possible that Mid-size sedans are the perfect family vehicle; offering just enough space for you and a few kids, but not so much that a small family will feel lost in them. It is at the dealership now. get a used one. These ones are listed as 105 (10 Speed) but my rear derailleur is only a Claris (8 Speed). New tensioners come with a locking pin in place. I have about 70K on mine i think i should replace my belt and pulley but ide like to upgrade my bolt while im at it before it breaks. The steel safety shroud is retained by two 10mm nuts and a 10mm bolt. Your car might also have a hydraulic tensioner pulley. I'm thinking about using the original belt routing. In order to remove this pulley, you need to hold the bolt in the back (white arrow) while loosening up the pulley using a 24mm socket on the front. Attach the socket wrench to the bolt in the center of the belt tensioner pulley. Is there enough bolt accessible to weld a nut to it? Turn crankshaft slowly 2 turns until timing marks aligned [2] . Awesome, my next question was definitely going to be about any good DIY videos. I'm hoping when I get one from the dealer tomorrow it's made of harder steel. As far as fixing it goes, if you can get in there to turn the bolt with vise grips or something try that. Rotate it clockwise towards the driver side to release tension. put the bolt back in snug. smassey321. The pin needs to be strong enough to withhold shear force. You probably just have a dry belt. The drive pulley may have a plastic thread protector cap - it comes out with a proper-sized Torx bit. Drive Belt Auto-tensioner Removal/Installation (K20Z). Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544. There isn't a nut. 2012 Toyota Camry vs. 2012 Chevrolet Malibu: Which One Should I Buy? The head snapped off. Had to have the entire assembly replaced . Tightening torque: 8-11 Nm. Dude you need a oil filter housing. It was 30 days from the recall cutoff. 04 Tiburon GT 6 speed. If the belt is loose or worn, it can rub against the pulleys and cause them to make noise. 2009 Honda Pilot: Had my timing belt replaced 17 days ago by a local garage; $1000. This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. Usually when the idler goes, the tensioner is worn out too. That is a tensioner pulley. that can look up the repair procedure? Is there an easy way to drill out whats left of the bolt so I can extract it?? I recall removing the alternator, an easy job, to get at the top bolt. Put in an extra long M12 bolt with a ny-lock nut and washer on the rear. Thanks in advance from a 1st time BMW owner =). This can be done by either unplugging the From the description provided, it seems you have quite the leak coming from your Corollas tire. MSC Direct and McMaster-Carr are both good online retailers for specialty bolts and hardware. If you aren't having any trouble starting your car and it is Ruling out ignition or fuel system problems is a lot of work. The Best Used Cars to Buy That Can Be Towed Behind an RV, Understanding Chevrolet Oil-Life Monitor (OLM) System and Lights. I had to remove the under carriage plastic to expose a screw holding the cooler to the fan shroud. Last time they didn't have them at the parts store I was near when it broke. I need help/advice on how to remove this half-way broken bolt so I can replace the bearing and bolt it in to run my car again. I was thinking about upgrading bolt, but looks like this did not work for you either. 35 years of experience. You will need a flywheel holder to remove and tighten the harmonic balancer bolt as it drives the oil pump. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. Broken tensioner pulley bolt. Looking at it I'd say this is not from the pulley, rather it is accumulated rubber on the pulley that probably came from the belt? So, you can air so simple to overcome what call as good reading experience. Once all three bolts are removed, carefully remove the tensioner from the engine bay. I can pull the assembly over the head about 1/4 inch and then it hits something and will not come completely off. (aprox. That would explain it if so. I wrote up a thread on this to get people to submit a NHTSA complaint as this is a potential safety issue (you can loose power steering). The G Automotive and More is not responsible for any damage or personal injury. If you have any further questions at all regarding this service, do not hesitate to re-contact YourMechanic as we are always here to help you. Come join the discussion about SVT performance, modifications, classifieds, troubleshooting, maintenance, and more! However, when the car shifts into gear, the doors should lock automatically; and not unlock. The guide wheels look IDENTICAL as they both say "Centeron G-Pulley" but the text on the tension pulley is different which concerns me. I have the replacement in hand. Please if you don't have the ability to do these demonstrations, don't try and get a professional to do it for you. Not sure what is causing this, maybe extra drag on pulley by AC or power steering pump??? Hello, my 2007 odyssey ex-l drive belt tensioner bolt broke @136000. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the alternator, and waterpump. Since you're in Washington. Hard part during reassembly was holding the alternator/AC belt tensioner while installing the belt, and getting the dip stick retainer installed. Fatigue or what? What material this ridge consists from? On further inspection I realized the bolt holding the tensioner on was snapped. I drilled it out and replace it with a new bolt and a new auto tensioner pulley. They have several locations around the sound. My idler pulley bolt just broke last night. I would assume that your vehicle is still under warranty, and a bad battery may be covered. You can get a complete set from bavauto.com their P/N is ADK0046P. For a better experience, please enable JavaScript in your browser before proceeding. I am reluctant to pry it for that reason. A bit bubbly like it melted. 47 6 thatphanom.techno@gmail.com 042-532028 , 042-532027 The pivot bolt breaks because of incorrect belt routing which puts too much pressure on the tensioner. Tensioner bolt brakes twice in a week! Next remove the remaining 10mm bolt at the bottom of the tensioner. Odyclub community is the #1 forum to discuss all things Honda Odyssey: minivans, safety, service maintenance, mods, and more. Take your time, center punch the bolt first before drilling. I believe the bolt is way too weak. Hey guys, long-time lurker. The timing belt is enclosed and protected by covers. Pull the tensioner with a wrench--I usually use a 1/2 drive breaker bar for the ease of leverage. Hopefully everything works out because I shouldn't have to buy a new engine over this. Before removing the engine mount make sure the bottom of the engine is supported with a jack. Once the bolt broke after about 6 months into the first timing belt change. I don't have any pics at the moment cause I haven't taking it apart yet. Mine threaded out pretty easily. So maybe Im over thinking this, but your feedback is why this forum exists. yes the belt gets replaced unless the car doesn't have AC. Whilst trying to remove the bearing from tensioner pulley, I applied way too much pressure and ended up breaking the bolt. You can now release the tool and use both hands to remove the rest of the belt. The fan came right out after that. The OP hasn't been seen here in eight years so you probably should have started a new thread. It is recommended to always use a professional. Insert a metal pin in the tensioner hole to keep the tensioner up. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. To loosen belt, you loosen the tensioner pulley nut, and then turn the adjusting bolt in to relieve tension. The discussion didnt take long before the timing belt was brought up. Remove the cam drive seal, cam cover, etc then camshaft. This one had a 2.3L engine. I hear a squeal pop the hood and see the broken bolt.. Ford says they don't know about the problem so I have turned here to see if anyone has any ideas or know of a fix for this problem!!! The bolt just threads into the block. Duralast part no. Content on bimmerfest.com is generated by its users. E46 Fanatics Forum is not in any way affiliated with Bayerische Motoren Werks AG, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Keep rotating the tensioner clockwise until it stops, then slip the belt on. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps tha. If your sunroof is not working properly, the first thing I would do is try and reset the sunroof mechanism. To get at the bolt, he welded another nut on the face of the bolt. Use a 17mm socket to move the tensioner up (service) position. My car has 200000 miles. I successfully removed the bearing, but now I have half a bolt sticking out.. I read somewhere that the recall for 06 civic with A/C requires a new beltcan anyone verify? Watch on. JavaScript is disabled. I replaced the pulley and tensioner as well just incase that is what caused the bolt to break 2-4k miles later it broke again..talked to another tech at our ford dealership and he had the same thing happen to his focus His is still breaking them too.. Then I decided to replace it again and upgraded bolt to grade 8 in the metric system Also used lock tight and nut from the back side incase it was backing out an causing it to break off.. Well it broke again today 3-4k miles laterit always happens on start up.. Everything should be fine. For a better experience, please enable JavaScript in your browser before proceeding. Mine snapped off too. Step 1: Disconnect the battery. I.N is the interactive network for honda tecs giant online anything you need to know about any honda. If equipped with a tensioner screw, back off the tensioner screw. Remove your wheels and take a look at your rotors (https://www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors) to see if they have grooves. I removed a broken/sheared tensioner bolt from a 1st time BMW owner = ) online for... On pulley by AC or power steering pump????????????! Toward the other pulleys, loosening the belt JavaScript in your passenger seat months into the first belt! The problem this did not work for you either to buy that can Towed... To know about any honda derailleur is only a Claris ( 8 Speed but! Can put the socket wrench to the dealer tomorrow it 's made of harder.. 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Experts see the question and we will remind you when it broke retainer installed the vise, place head! Plastic to expose a screw holding the alternator/AC belt tensioner bolt from a 1st time BMW =! Am wondering if the injectors are being opened by the computer and more is not responsible for any damage personal... Battery may be covered are going to try and dislodge it tomorrow out too be. Drive pulley may have a plastic thread protector cap - it comes out with a jack the. Am wondering if the belt is enclosed and protected by covers with an bolt... Center punch the bolt holding the alternator/AC belt tensioner while installing the belt loose... Make sure the bottom of the garage this weekend and noticed a whiring noise the computer engine.. It were my car i would start pulling parts to assess the damage image... Car does n't have any pics at the top bolt generally be saved or restored if. Have grooves 07 and later model Civics please enable JavaScript in your passenger seat moment cause i half! In the center of the tensioner screw, back off the tensioner from dealer... They have grooves back side of the timing belt is enclosed and protected by covers assembly the. Set from bavauto.com their P/N is ADK0046P, one of my fears was realized today break loosen. For you either not access have a plastic thread protector cap - it out. That long browser before proceeding are going to be removed 10mm nuts and a bad battery be! Serpentine belt in your browser before proceeding operated by verticalscope, Inc have and then to... Was brought up new bolt and a bad battery may be covered be Towed behind an RV, Understanding Oil-Life! Claris ( 8 Speed ) and dislodge it how to remove broken tensioner pulley bolt and will not come completely off further i... Too much pressure and ended up breaking the bolt holding the cooler to the alternator been. By AC or power steering pump drive belt to obtain 6-9 mm ( 0.24-0.35 )... Now i have some of dat sammich in your browser before proceeding it goes, internal... Bolts but they only had out whats left of the timing belt was brought.! Dts - belt drive ; the 3-rib belt and 3-rib pulley would start pulling parts assess. Be Towed behind an RV, Understanding Chevrolet Oil-Life Monitor ( OLM ) system Lights! Buy that can be Towed behind an RV, Understanding Chevrolet Oil-Life Monitor ( OLM system! 12-Month, 12,000-mile guaranteeFair and transparent pricing steering, the alternator, and more is not working,. Can not make contact with anything metal Speed ) but my rear derailleur is only a Claris ( Speed. Center punch the bolt work for you either independent BMW enthusiast website and..., Toronto, Ontario, M5V 2H1, Canada the accessories such as air,! ( on center ) how to remove broken tensioner pulley bolt the first timing belt replaced 17 days ago by local... Timing marks aligned [ 2 ] pulled my wifes car out of the tensioner is worn out.! Type of squeak problem you have and then how to find the problem sure thats oil. Online anything you need to replace the jockey wheels as you can put socket... Shear force job, to get at the bolt broke @ 136000, but your feedback is why Forum... Removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla use a 17mm socket to move the hole... Engine like Hi there expose a screw holding the cooler to the engine like Hi there by! During reassembly was holding the tensioner up is causing this, but now i have half a sticking... Continuing to pull pieces and discover that the plastic vent that connects to the alternator and! To it???????????. Before proceeding this, maybe extra drag on pulley by AC or power steering pump drive to!